TRAINING PLAN

FOR

Machine Technology

Outline

Concerned with the shaping of metal parts by milling, turning, threading, boring, chipping and sawing with the use of metal working machines.

Tasks

performed performed observed
alone with help

1. Bench Operations and Measurements
-Deburr a work piece _____ _____ _____
-Layout a work piece _____ _____ _____
-File work pieces into dimensions _____ _____ _____
-Drill holes with hand
-held drills _____ _____ _____
-Hand tap a hole _____ _____ _____
-Cut a thread with a board die _____ _____ _____
-Take measurements with steel ruler and calipers _____ _____ _____
-Measure angles with protractors _____ _____ _____
-Check radius with radius gauge _____ _____ _____
-Measure with surface block _____ _____ _____
-Check work with thickness gauge _____ _____ _____
-Measure with combination set, micrometers, height gauge, and vernier calipers _____ _____ _____
-Check hole diameters with hole gauge _____ _____ _____
-Check work with dial indicators and plug and ring gauge and depth gauge _____ _____ _____
-Measure angles with sine bar _____ _____ _____
-Calibrate micrometers _____ _____ _____
-Read and interpret blueprint specifications _____ _____ _____
-Check and hold tolerances _____ _____ _____
2. Cutting, Grinding and Lathing
-Clean and lubricate saws _____ _____ _____
-Install and adjust saw guides _____ _____ _____
-Select and weld hand saw blades _____ _____ _____
-Install blade and adjust tension _____ _____ _____
-Set and operate saw controls _____ _____ _____
-Select and cut material with saw _____ _____ _____
-Remove and inspect work _____ _____ _____
-Clean and lubricate drill press _____ _____ _____
-Select and mount work to be pressed and operate holding devices _____ _____ _____
-Centre punch and drill hole on drill press _____ _____ _____
-Ream a hole with drill press _____ _____ _____
-Tap and face holes _____ _____ _____
-Countersink and counterbore work _____ _____ _____
-Set and operate drill press controls _____ _____ _____
-Remove and inspect work _____ _____ _____
-Clean and lubricate pedestal grinder _____ _____ _____
-Select, mount and dress grinding wheel for pedestal grinder _____ _____ _____
-Grind and sharpen tool bits _____ _____ _____
-Sharpen twist drill _____ _____ _____
-Clean and lubricate lathes _____ _____ _____
-Set-up jaw and air chuck and colletts _____ _____ _____
-Change chucks _____ _____ _____
-Set and operate lathe controls _____ _____ _____
-Face and file a work piece and remove burrs _____ _____ _____
-Hand finish a work piece _____ _____ _____
-Turn a shaft to a shoulder _____ _____ _____
-Turn a taper on engine lathe _____ _____ _____
-Knurl and cut off a work piece with parting tools _____ _____ _____
-Centre and drill with a lathe _____ _____ _____
-Bore and ream a hole with the lathe _____ _____ _____
-Grind with a tool post grinder on an engine lathe _____ _____ _____
-Cut with a form tool _____ _____ _____
-Thread on a lathe _____ _____ _____
3. Milling Machines and Grinders
-Clean and lubricate milling machine _____ _____ _____
-Select and mount work using vise and holding device _____ _____ _____
-Check alignment with dial indicators _____ _____ _____
-Select and mount cutter and set up rotary table _____ _____ _____
-Index work with the dividing head _____ _____ _____
-Set up and operate milling machine controls _____ _____ _____
-Mill a flat surface and keyway _____ _____ _____
-Centre drill and drill on the vertical mill _____ _____ _____
-Mill an angular surface and dovetail _____ _____ _____
-Gang mill on a horizontal mill _____ _____ _____
-Remove and inspect work from milling machine _____ _____ _____
-Cut a gear on a horizontal mill _____ _____ _____
-Set furnace controls _____ _____ _____
-Heat work piece _____ _____ _____
-Quench or cool work piece _____ _____ _____
-Remove and inspect part after heat treatment _____ _____ _____
-Clean and lubricate surface grinder _____ _____ _____
-Select mount and dress grinding wheel _____ _____ _____
-Check alignment and grind work pieces _____ _____ _____
-Check magnetic chuck _____ _____ _____
-Set stops and feed and grind _____ _____ _____
-Set
-up, lubricate the cylindrical grinder _____ _____ _____
-After grinding remove and inspect parts _____ _____ _____
-Clean and lubricate tool and cutter grinder _____ _____ _____
-Clean and lubricate arbor press _____ _____ _____
-Remove or install bearings or bushings _____ _____ _____
-Perform broaching operations _____ _____ _____
4. Numerical Discharge Machine and Numerical Control
-Clean and lubricate discharge machine _____ _____ _____
-Make electrodes _____ _____ _____
-Set up EDM machine _____ _____ _____
-Machine part to drawing specifications _____ _____ _____
-Remove from EDM machine and inspect _____ _____ _____
-Select and place numerical control tape _____ _____ _____
-Set machine to perform designated tasks _____ _____ _____
-Monitor the operations performed by the numerical control _____ _____ _____
5. General Duties
-Study specifications and drawings and plan sequence of operations _____ _____ _____
-Verify dimensions and alignments with blueprints _____ _____ _____
-Compute dimensions and tolerances to prepare working drawings _____ _____ _____
-Machine non-metallic materials _____ _____ _____
-Review all safety procedures _____ _____ _____
-Keep track of inventory and supplies _____ _____ _____
-Catalogue parts _____ _____ _____
-Organize and keep tool room clean _____ _____ _____
ADDITIONAL TASKS
_____ _____ _____
_____ _____ _____
_____ _____ _____
_____ _____ _____

Equipment Used Related Positions
Hand-Held Drill _____ Machinery Assembler
Board Die _____ Machine Tool Operator
Steel Ruler _____ Control Equipment Operator
Calipers _____ Die Casting Machine Operator
Protractor _____ Tool and Die Maker
Radius Gauge _____ Tool Grinder
Surface Block _____ Lather
Thickness Gauge _____ Machine Shop Layout Marker
Combination Set _____ Model Maker Machinist
Micrometers _____ General Machinist
Height Gauge _____ Heavy Equipment Operator
Hole Gauge _____
Dial Indicator _____
Ring Gauge _____
Sine Bar _____
Depth Gauge _____
Saw Guides _____
Metal Saws _____
Drill Press _____
Holding Devices _____
Pedestal Grinders _____
Cylindrical Grinder _____
Lathe _____
Parting Tools _____
Vise Grip _____

	performed	performed	observed
	alone	with help
1. Bench Operations and Measurements
-Deburr a work piece	_____	_____	_____
-Layout a work piece	_____	_____	_____
-File work pieces into dimensions	_____	_____	_____
-Drill holes with hand
-held drills	_____	_____	_____
-Hand tap a hole	_____	_____	_____
-Cut a thread with a board die	_____	_____	_____
-Take measurements with steel ruler and calipers	_____	_____	_____
-Measure angles with protractors	_____	_____	_____
-Check radius with radius gauge	_____	_____	_____
-Measure with surface block	_____	_____	_____
-Check work with thickness gauge	_____	_____	_____
-Measure with combination set, micrometers, height gauge, and vernier calipers	_____	_____	_____
-Check hole diameters with hole gauge	_____	_____	_____
-Check work with dial indicators and plug and ring gauge and depth gauge	_____	_____	_____
-Measure angles with sine bar	_____	_____	_____
-Calibrate micrometers	_____	_____	_____
-Read and interpret blueprint specifications	_____	_____	_____
-Check and hold tolerances	_____	_____	_____
2. Cutting, Grinding and Lathing
-Clean and lubricate saws	_____	_____	_____
-Install and adjust saw guides	_____	_____	_____
-Select and weld hand saw blades	_____	_____	_____
-Install blade and adjust tension	_____	_____	_____
-Set and operate saw controls	_____	_____	_____
-Select and cut material with saw	_____	_____	_____
-Remove and inspect work	_____	_____	_____
-Clean and lubricate drill press	_____	_____	_____
-Select and mount work to be pressed and operate holding devices	_____	_____	_____
-Centre punch and drill hole on drill press	_____	_____	_____
-Ream a hole with drill press	_____	_____	_____
-Tap and face holes	_____	_____	_____
-Countersink and counterbore work	_____	_____	_____
-Set and operate drill press controls	_____	_____	_____
-Remove and inspect work	_____	_____	_____
-Clean and lubricate pedestal grinder	_____	_____	_____
-Select, mount and dress grinding wheel for pedestal grinder	_____	_____	_____
-Grind and sharpen tool bits	_____	_____	_____
-Sharpen twist drill	_____	_____	_____
-Clean and lubricate lathes	_____	_____	_____
-Set-up jaw and air chuck and colletts	_____	_____	_____
-Change chucks	_____	_____	_____
-Set and operate lathe controls	_____	_____	_____
-Face and file a work piece and remove burrs	_____	_____	_____
-Hand finish a work piece	_____	_____	_____
-Turn a shaft to a shoulder	_____	_____	_____
-Turn a taper on engine lathe	_____	_____	_____
-Knurl and cut off a work piece with parting tools	_____	_____	_____
-Centre and drill with a lathe	_____	_____	_____
-Bore and ream a hole with the lathe	_____	_____	_____
-Grind with a tool post grinder on an engine lathe	_____	_____	_____
-Cut with a form tool	_____	_____	_____
-Thread on a lathe	_____	_____	_____
3. Milling Machines and Grinders
-Clean and lubricate milling machine	_____	_____	_____
-Select and mount work using vise and holding device	_____	_____	_____
-Check alignment with dial indicators	_____	_____	_____
-Select and mount cutter and set up rotary table	_____	_____	_____
-Index work with the dividing head	_____	_____	_____
-Set up and operate milling machine controls	_____	_____	_____
-Mill a flat surface and keyway	_____	_____	_____
-Centre drill and drill on the vertical mill	_____	_____	_____
-Mill an angular surface and dovetail	_____	_____	_____
-Gang mill on a horizontal mill	_____	_____	_____
-Remove and inspect work from milling machine	_____	_____	_____
-Cut a gear on a horizontal mill	_____	_____	_____
-Set furnace controls	_____	_____	_____
-Heat work piece	_____	_____	_____
-Quench or cool work piece	_____	_____	_____
-Remove and inspect part after heat treatment	_____	_____	_____
-Clean and lubricate surface grinder	_____	_____	_____
-Select mount and dress grinding wheel	_____	_____	_____
-Check alignment and grind work pieces	_____	_____	_____
-Check magnetic chuck	_____	_____	_____
-Set stops and feed and grind	_____	_____	_____
-Set
-up, lubricate the cylindrical grinder	_____	_____	_____
-After grinding remove and inspect parts	_____	_____	_____
-Clean and lubricate tool and cutter grinder	_____	_____	_____
-Clean and lubricate arbor press	_____	_____	_____
-Remove or install bearings or bushings	_____	_____	_____
-Perform broaching operations	_____	_____	_____
4. Numerical Discharge Machine and Numerical Control
-Clean and lubricate discharge machine	_____	_____	_____
-Make electrodes	_____	_____	_____
-Set up EDM machine	_____	_____	_____
-Machine part to drawing specifications	_____	_____	_____
-Remove from EDM machine and inspect	_____	_____	_____
-Select and place numerical control tape	_____	_____	_____
-Set machine to perform designated tasks	_____	_____	_____
-Monitor the operations performed by the numerical control	_____	_____	_____
5. General Duties
-Study specifications and drawings and plan sequence of operations	_____	_____	_____
-Verify dimensions and alignments with blueprints	_____	_____	_____
-Compute dimensions and tolerances to prepare working drawings	_____	_____	_____
-Machine non-metallic materials	_____	_____	_____
-Review all safety procedures	_____	_____	_____
-Keep track of inventory and supplies	_____	_____	_____
-Catalogue parts	_____	_____	_____
-Organize and keep tool room clean	_____	_____	_____
ADDITIONAL TASKS
	_____	_____	_____
	_____	_____	_____
	_____	_____	_____
	_____	_____	_____

Equipment Used	Related Positions
Hand-Held Drill _____	Machinery Assembler
Board Die _____	Machine Tool Operator
Steel Ruler _____	Control Equipment Operator
Calipers _____	Die Casting Machine Operator
Protractor _____	Tool and Die Maker
Radius Gauge _____	Tool Grinder
Surface Block _____	Lather
Thickness Gauge _____	Machine Shop Layout Marker
Combination Set _____	Model Maker Machinist
Micrometers _____	General Machinist
Height Gauge _____	Heavy Equipment Operator
Hole Gauge _____
Dial Indicator _____
Ring Gauge _____
Sine Bar _____
Depth Gauge _____
Saw Guides _____
Metal Saws _____
Drill Press _____
Holding Devices _____
Pedestal Grinders _____
Cylindrical Grinder _____
Lathe _____
Parting Tools _____
Vise Grip _____